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Andrew Rowe is Hygiene Manager at a food manufacturing site supplying most of the UK's food retailers with bread-based products. With an impressive manufacturing capacity of more than one million units every week, there is a very high chance you have eaten a product from this factory in recent weeks!
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The Challenge
Having worked as Hygiene Manager across a number of food production sites, Andy has a wealth of experience. One problem he has consistently been faced with is effective segregation (particularly related to wash-downs and routine hygiene operations - a challenging problem for all sites which do not have a nightly shut down).Common issues included:- Conducting a clean down without disrupting other lines.
- Stopping staff 'breaking through' barriers and crossing into areas that were currently out-of-bounds.
- Overspray.
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Not Suitable for the Food Industry
A further problem Andy faced was the screens he was using were not suitable for use in his factory.This presented further risks:- Foreign-body/contamination.
- Bacteria harbourage.
- Materials not suited to food production environments and cleaning chemicals.
Just to compound these issues, the segregation 'line' was never a straight line! However, all the screening options available to him needed to be in a straight line to be effective. This resulted in gaps between screens or larger-than-necessary areas being separated off. -
Andy's Solution
Klipspringer provided Andy with a number of the new SegriScreen X-TENDS. As the only segregation screen designed for the food industry, SegriScreen was able to satisfy Andy's concerns.- Unbroken barrier. Multiple SegriScreens 'lock' together to create a continuous barrier. Overlapping screens create a waterproof screen, whilst locking mechanism prevents people breaking through.
- Modular. As many screens as needed for the particular task can be connected together.
- Flexible screen. The unique design of SegriScreen X-TEND mean each screen join is effectively a 270˚ 'hinge'. Andy can create whatever shape barrier he requires to work round machines etc.
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Other benefits for Andy included:
- Hygiene friendly design. No moisture and bacteria traps!
- Easy to move. It's much easier for the hygiene team to move multiple screens around as they can be 'towed' along in a line.
- Enables full deep cleaning of all component parts. Easy to replace component parts if necessary.
- Highly Visual. Klipspringer's unique ability to print a bespoke safety message on each SegriScreen has enhanced their impact.
- Fully traceable. Each screen has a unique serial number for full traceability.
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the flexibility around production lines and the ease of connecting
were all really important to us
The visual impact of the SegriScreens also made it clear to
all employees that this is a no entry area."
Andy continued "There isn't anything I've come across which is
as comprehensive or ticks as many boxes as SegriScreen does!".
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